This is knowledge sharing from Works Chemical! Why do you want to write about this topic? At present, we find that most customers know that the plate and frame filter press can be deeply dehydrated with the sludge dewatering regulator of the sludge dewatering agent manufacturer, but they just do not know whether the cost is expensive, resulting in unable to start; Today, Works Chemical Xiaobian will explain the content of this piece in detail for you!
Works Chemical- Sludge conditioner, sludge dewatering synergist manufacturer
If the plate and frame filter press uses the appropriate sludge dewatering agent from the sludge dewatering agent manufacturer, it can not only reduce the water content of the sludge, but also improve the mud pressing efficiency of the plate and frame filter press. In the long run, savings can also save a lot of running costs. Today, a sludge dehydrator manufacturer from Works Chemical will explain how to press mud in a plate and frame filter press. In the press mud of the plate and frame filter press, the selection of the sludge dewatering agent of the sludge dewatering agent manufacturer can not only effectively reduce the water content of the sludge, but also greatly improve the efficiency of the plate and frame filter press and save operating costs!
Sludge dewatering agent is a chemical substance that can change the surface structure of the sludge, reduce the surface load of the sludge solid, reduce the specific surface area of the sludge surface, and destroy the bacterial structure. The main components of sludge dewatering agent manufacturers are inorganic compounds, sludge surface structure modifier, degreaser, wall breaking agent, sludge surface treatment agent, sludge stripping agent, etc. The sludge dewatering agent of the sludge dewatering agent manufacturer combined with the plate and frame mud press can reduce the sludge water content from more than 90% to 40%-60%, and fully realize the sludge reduction. At the same time reduce the operating costs of enterprises.
Operating cost of plate and frame filter press (Customer Case)
Here are the customers of the printing and dyeing plant for whom Works Chemical calculates operating costs. Cost accounting includes: drug cost, sludge reduction treatment cost, electricity cost, labor cost. This cost accounting does not include the cost of equipment wear and aging, high frequency of filter cloth replacement, personnel overtime allowance and other expenses.
Electricity cost calculation: At present, the sludge pressing plant runs 24 hours, and the feed efficiency of Works Chemical sludge dewatering conditioner is increased by 4 times, which can achieve 8 hours of operation. Electricity cost calculation includes: plunger pump power, stirring motor power, press pump power, air compressor power and other supporting facilities power consumption.
24-hour operation cost: 8-hour operation electricity cost saving per day :2010 yuan, 12-hour operation electricity cost saving per day :1500 yuan labor cost Total 8-hour operation labor cost: save 4 labor costs, calculated at 5000 yuan per person per month, saving 20,000 yuan per month, equivalent to saving 666 yuan per day.
12-hour operation labor cost: Save 2 labor costs, calculated at 5,000 yuan per person per month, saving 10,000 yuan per month, equivalent to 333 yuan per day.
Sludge reduction treatment cost savings accounting:
adding the sludge dehydrating agent of Works Chemical sludge dehydrating agent manufacturer, can improve the mud pressing efficiency 4-5 times, reduce sludge 30%, and achieve 8-hour operation of the equipment. The monthly cost savings of sludge dewatering agent of Works Chemical manufacturer :31710 yuan sludge reduction (drug cost has been removed)+ 20,000 yuan (labor cost)+ 60300 yuan electricity = 112,010 yuan. Annual cost savings from sludge dehydrators from Works Chemical manufacturers: 1.34 million.