At present, the sludge deep dewatering process faces many challenges, especially the high dosage of chemicals. Once the dosage of chemicals is reduced, it often leads to a surge of mud inlet pressure, limited mud inlet amount, and difficult to form mud cake after press filtration. This not only pushes up the cost of sludge treatment agents (often as high as 350 yuan /tDS or more), but also causes a series of chain problems.

Disadvantages of traditional methods:

High cost: Pharmaceutical costs become an important part of the cost of sludge treatment.

Equipment corrosion: A large number of inorganic flocculants such as lime and FeCl3 are used, causing serious corrosion and wear to the dehydration equipment.

Insufficient sludge reduction: Agent residues increase the volume of sludge and reduce the effective utilization of landfill space.

Environmental and health risks: lime dust and ammonia emissions harm the working environment and personnel health, and there are environmental risks after landfill of sludge with high pH value.

Innovative application of sludge conditioner:

In response to the above problems, Works Chemical independently developed sludge synergist and its composite formula came into being, which brought revolutionary changes to the deep dehydration of sludge. This type of conditioner not only contains traditional ingredients such as water purification agent and organic polymer, but also innovated into the advanced elements of sludge stripping agent, wall breaking agent, degreaser and sludge surface structure modifier.

Sludge synergist advantages highlights:

Efficient dehydration: Through organic biomass wall breaking technology and enhanced flocculation, significantly reduce the dosage of chemicals, improve the efficiency of dehydration.

Low cost: Reduce the use of chemicals, directly reduce the cost of sludge treatment.

Equipment friendly: reduce the corrosion and wear of the dehydration equipment and extend the service life of the equipment.

Environmental protection reduction: effectively reduce the volume of sludge, reduce the demand for landfill space, and reduce the environmental pollution of chemical residues.

Health and safety: improve the working environment, reduce dust and harmful gas emissions, and protect the health of employees.

Wide applicability:

Sludge enhancer is suitable for sludge preconcentration and dewatering treatment of municipal sewage treatment plants and various industrial and domestic sewage treatment facilities. Its strong water quality adaptability and acid and alkali tolerance ensure stable performance under different treatment conditions.

In-depth analysis of action mechanism:

The components of the sludge synergistic agent can effectively remove the free water, bound water, capillary water and intracellular water in the sludge by changing the surface properties of the sludge, reducing the specific surface area, destroying the cell structure and releasing intracellular water and other mechanisms, so as to achieve efficient dehydration. This process not only improves the dehydration efficiency, but also optimizes the microstructure of the dehydrated mud cake, which provides convenience for subsequent treatment.