Plate and frame filtration is the mainstream process for deep sludge dewatering. However, in its actual application, many problems have always hindered the efficient operation of enterprises: the dosage of conditioning agents is large and the cost is high; the pH of the filtrate exceeds the standard, making it difficult to pass the environmental protection acceptance; the sludge inlet is slow, the sludge cake is thin, and the production capacity cannot be improved; the sludge cake has a high moisture content and frequent softening occurs; the sludge cake is difficult to detach from the filter cloth, and the manual operation is very strenuous. These problems have left enterprises in a dilemma.
In response to the above industry pain points, Works Chemical has made precise efforts and developed a multi-functional sludge enhancer. It is specifically designed for the plate and frame filtration scenario and provides a one-stop solution for various dehydration problems. It has become the preferred product for efficient dehydration in the industry.
Works Chemical's sludge enhancer is based on modified polymers. It breaks through the limitations of traditional chemicals and, through its unique mechanism of action, rapidly breaks down the sludge structure, releases water quickly, reduces the specific resistance of the sludge, improves the structure of the filter cake, increases the water permeability rate, and achieves rapid solid-liquid separation. Compared with traditional chemicals, this product has significant advantages: the dosage is significantly reduced, the increase in the filter cake is small, and the cost of the chemical is effectively lowered; it does not contain corrosive components such as lime and high salt, the filtrate is neutral and clear, and it can be directly recycled for use, which not only protects the filter press equipment but also reduces environmental risks at the source.
After use, the sludge cake has a dense structure, does not stick to the filter cloth, and can automatically fall off. This completely resolves the problems of filter cloth sticking and sludge accumulation, shortens the filtration cycle, significantly increases the output of a single machine, and helps enterprises improve operational efficiency.
The product has a wide range of applications, covering multiple industries such as municipal services, papermaking, dyeing, chemical engineering, pharmaceuticals, and electroplating. It is compatible with various plate-and-frame filter presses and has been verified in practice by numerous projects. In the paper sludge project, the original PAC + PAM process had problems of thin sludge cakes and high moisture content. After using Works Chemical sludge enhancer, the moisture content of the sludge cakes was stabilized and met the standards, the thickness increased, and the single processing capacity was increased by more than 30%. The cost of manual cloth cleaning decreased by 60%. In the municipal sewage project, the reduction of sludge volume was remarkable. It could save tens of thousands of transportation and disposal costs each year, helping enterprises easily pass environmental protection inspections.
Works Chemical Co., Ltd. has been focusing on the plate and frame dehydration field for the past ten years. With stable product performance and a complete service system, it has gained market recognition. We provide customers with free on-site visits, customized solutions, technical support, and after-sales tracking services, ensuring that customers can use the products with peace of mind and convenience.
Works Chemical's sludge enhancer offers three advantages: high efficiency, economy, and environmental friendliness. It provides reliable support for plate and frame deep dewatering, helping enterprises solve operational problems, reduce costs, avoid environmental risks, and facilitate their green and efficient development.